Category Archives: Machinery and devices

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Pipe Bender & PRESS BRAKE

PRESS BRAKE

With the advent of technology and the cost of controlling hardware, many manufacturers of metal forming machines have their machines equipped with CNC controllers.

Using these controllers and using parts design software, the production and formulation of the parts is very convenient, which reduces waste and reduces the production time.


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Wire manufacturing machines

The machines of the wire industry have a wide range, which is divided into four categories

The following are subdivided:

1- Wire Drawing machines

2-Wire Bending and Forming Machine

3- Wire Wrapping Machines (rewinding ,Payoff, Take_ off)

4. Heat treatment machines; Galvanized; …..

5. Industries where the wire is the main ingredient of the product

 


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Amada Punch Machines

Back view  of AMADA  VIPROSS 368 KING II

A lot of  punch&laser cutting machine in Iran are made by AMADA  co. JAPAN.

CNC  controllers and Servo Drivers of these machines have brand FANUC . the elder  machines equipped with Fanuc 6 , which in IRAN  industry is used  widely .

Fanuc  controllers  has important specification , which their memory is not  delete  in absence of “Back Up” battery.

In  my experience , I  never  experience  PLC program or Parameter is cleared.

 

 

 

 

                                                                                                                                                                                                                                                 Specifications :Pega 244,

Frame Construction : Bridge Type

Press Capacity : 20 tonnes

Axis Traverse Distance :1040 x 1000 mm

Workable Maximum Sheet Size : 2080 x 1000 mm
including 1 auto reposition

Max. Material Thickness : 6.4 mm

Max. Hole Diameter Max. Material   : 27 mm

Max. Material Weight :
Max. Hole Diameter   : 114.3 mm

No. of Stations 20 stations:
8 x A (Max. Dia. 12.7mm)
6 x B (Max. Dia. 31.7mm)
2 x C (Max. Dia. 50.8mm)
1 x D (Max. Dia. 88.9mm)
1 x E (Max. DIa. 114.3mm)

Auto Indexing:
2 x B (Max. Dia. 31.7mm)

Axis Speed X/Y : 82 m/min

Strokes per Minute : 350 S.P.M

Hits per Minute 25mm Pitch: 200 H.P.M

Turret Speed   Bi-Directional   : 25 RPM

Punching Accuracy : / – 0.1mm
Ram Stroke Length : 32mm
Axis Drives : AC Servo Motor
Press Motor
Electric Power Required :16 Kva
Air Pressure Required :5.0 Kgf/cm2
Air Flow : 80 L/min
Machine Length : 4300 mm
Machine Width : 2350 mm
Machine Height :2000 mm
Machine Weight : 8500Kgs
Standard Equipment : Safety Mats
Model Of NC:Amadan 04P-C
Display:14″ Colour Monitor
Data Interface: RS232C

PHOTOS : PEGA 244

Specifications : PEGA 345

Frame Construction : Bridge Type
Press Capacity : 30 tonnes (294kN)
Axis Traverse Distance : 1000 x 1270mm
Workable Maximum Sheet Size : 1000 x 2540mm
including 1 auto reposition

Max. Material Thickness : 6.35mm
Max. Hole Diameter  :  41mm diameter
Max. Material

Max. Material Weight : 100Kg
Max. Hole Diameter : 114.3mm
No. of Stations 45 Stations:
24 x A (Max. Dia. 12.7mm)
12 x B (Max. Dia. 31.7mm)
2 x C (Max. Dia. 50.8mm)
1 x D (Max. Dia. 88.9mm)
2 x E (Max. Dia. 114.3mm)
Auto Indexing:
2 x B (Max Dia 31.7mm)
2 x C (Max. Dia. 50.8mm)

Axis Speed X/Y : 82 m/min
Strokes per Minute : 350 S.P.M.
Hits per Minute 25mm Pitch: 200 H.P.M.
Turret Speed Bi-Directional : 25 RPM

Punching Accuracy : / – 0.1mm
Ram Stroke Length : 32mm
Axis Drives AC Servo Motor Press Motor : 5.5kw
Electric Power Required :18Kva 400V /- 10% 50Hz
Air Pressure Required :5.0 Kgf/cm²
Air Flow :80 L/min
Machine Length :4120mm
Machine Width: 2640mm
Machine Height : 2180mm (2890mm to mirror)
Machine Weight : 10500Kgs
Standard Equipment : Perimeter Light Beam Safety System
Model Of NC: Amadan 04P-C
Display: 14″ Colour Monitor
Data Interface:  RS232C

Photos :PEGA 345

Specifications : PEGA 367

Frame Construction :Bridge Type
Press Capacity :30 tonnes (294kN)
Axis Traverse Distance :1525 x 1830mm
Workable Maximum Sheet Size :  1525 x 3660mm
including 1 auto reposition

Max. Material Thickness : 6.35mm
Max. Hole Diameter : 41mm diameter
Max. Material

Max. Material Weight : 100Kg
Max. Hole Diameter : 114.3mm
No. of Stations 44 Stations:
18 x A (Max. Dia. 12.7mm)
16 x B (Max. Dia. 31.7mm)
4 x C (Max. Dia. 50.8mm)
2 x D (Max. Dia. 88.9mm)
2 x E (Max. Dia. 114.3mm)
Auto Indexing:
2 x B (Max Dia 31.7mm)

Axis Speed X/Y : 82 m/min
Strokes per Minute : 350 S.P.M.
Hits per Minute 25mm Pitch: 200 H.P.M.
Turret Speed Bi-Directional :25 RPM
Punching Accuracy : + / – 0.1mm
Ram Stroke Length : 32mm
Axis Drives AC Servo Motor Press Motor :5.5kw
Electric Power Required :18Kva 400V +/- 10% 50Hz
Air Pressure Required  :5.0 Kgf/cm²
Air Flow : 80 L/min
Machine Length : 5060 mm
Machine Width :4000 mm
Machine Height: 2400 mm
Machine Weight :14000 Kgs

Model Of NC: Amadan 04P-C
Display: 14″ Colour Monitor
Data Interface: RS232

PHOTOS : PEGA 367

 ARCADE 210

 

Photos : ARCADE 212

 Specification:VIPROSS 368 KING II

Station Turret with 4 Autoindexing units

Frame Construction : Bridge Type
Press Capacity : 30 tonnes (294kN)
Press Type : High Speed Hydraulic Servo Ram
Axis Traverse Distance : 1525 x 2000mm
Workable Maximum Sheet Size :  1525 x 4000mm
with Auto-Positioning

Max. Material Thickness : 3.2mm Mild Steel
Max. Hole Diameter : 82mm diameter
Max. Material

Max. Material Weight : 75Kg
Max. Hole Diameter : 114.3mm
No. of Stations 58 Stations:
24 x A (Max. Dia. 12.7mm)
24 x B (Max. Dia. 31.7mm)
4 x C (Max. Dia. 50.8mm)
2 x D (Max. Dia. 88.9mm)
Auto Indexing:
2 x B (Max Dia 31.7mm)
2 x E (Max. Dia. 50.8mm)
Axis Speed X/Y 113.0 m/min
Hits per Minutes 2mm Pitch: 860 H.P.M./3mm  Stroke
8mm Pitch: 560 H.P.M./8mm Stroke
25mm Pitch: 460 H.P.M./3mm Stroke
Turret Speed  Bi-Directional :30 RPM
Punching Accuracy : / – 0.1mm (incl. 1 reposition)
Ram Stroke Length : 40mm
Tool Lubrication : Air Blow System
Axis Drives : AC Servo Motor
Electric Power :Required 28Kva 400V /- 10% 50Hz
Air Pressure : Required 5.0 Kgf/cm²
Air Flow : 250 L/min
Machine Length :5025mm
Machine Width :4120mm
Machine Height : 2630mm (3190mm to mirror)
Machine Weight : 18000Kgs
Standard Equipment Brush Table : Safety Lightguards
Model Of NC: 18 P Control
Display:  10.4″ LCD Display Monitor
Data Interface:  RS232

 

 

 

LINEAR SERVO VALVES

 

LCD

 

 

 

 

 

 

 

 

Hydraulic Unit